CRI Catalytic Dioxin Destruction Technology
Dioxins

Dioxins comprise a family of over 200 chemical compounds known as persistent organic pollutants, harmful by-products of industrial processes and waste incineration. Major sources of dioxin emissions include municipal solid, industrial liquid and medical waste incineration, as well as some chemical and metal sintering operations.

Dioxins are potent carcinogens; their adverse effects also include neurological, developmental, reproductive and immunotoxic effects.

The Shell Catalytic Dioxin Destruction System (SDDS) from CRI is a proven low-temperature technology for flue gas dioxin emission destruction, with excellent cost/performance benefits compared to other dioxin emission control technologies.

The Shell Dioxin Destruction System

Single-step simplicity

Unlike technologies based on carbon adsorption, the CRI catalytic system destroys dioxin compounds in a single process step, with no subsequent processing needed. In addition, the CRI process does not require the addition of any reactant beyond the oxygen already in the flue gas. The CRI system uses a specially developed catalyst to convert dioxins to a mixture of harmless gases.

Low emissions at low temperatures

The CRI dioxin destruction catalyst enables dioxins to be reduced to extremely low levels at low flue gas temperatures, even as low as 320° F (160° C).

Unique reactor design

The CRI dioxin destruction catalyst is contained in engineered stainless steel modules called lateral flow reactors, which expose the greatest amount of catalyst surface to the flue gas which gives the highest performance with lowest pressure drop.

High destruction efficiency

The combination of high catalyst activity with the lateral flow reactor allows the Shell Dioxin Destruction System to easily achieve high dioxin destruction efficiency. From the highest inlet concentrations, the system can achieve over 99.9% destruction of dioxins and furans, down to the lowest worldwide regulated emission limit of 0.1 ng TEQ NM 3.

Flexible applications

The CRI catalytic dioxin destruction technology has been successfully applied to both liquid waste incinerators after the wet acid gas scrubber, and to solid waste incinerators after the acid gas and particulate removal systems. The low-operating temperature and the ability to design for low pressure drop allow the Shell Dioxin Destruction System to be positioned at the tail end of most existing processes, just prior to the stack.

The Shell Dioxin Destruction System Process Flow Chart

Solid Waste Incineration Application

Hazardous Liquid Waste Incineration Application

Easy retrofit

The compact, lightweight nature of the system allows easy retrofit onto existing facilities where space is limited. Installation at the end of the process results in significant savings in installation and operating costs, with minimal downtime for installation.